Univ. Bordeaux, ESTIA Institute of Technology, Bidart, France

Pierre Michaud

Biography

Dr. Pierre MICHAUD is currently the Head of the ADDIMADOUR platform (ESTIA) in Bayonne since 2017, dedicated to the development of large-scale robotic DED processes. Previously, he held positions of responsibility at Airbus-Safran Launchers and Airbus Defence and Space, where he led projects for the development of innovative metallic processes. He also worked at PSA Peugeot-Citroën as Materials and Process Lead Engineer.

Conferences

Room

Date

Hour

Subject

Room 7

26-03-2026

8:30 am – 8:50 am

36 DED Laser Wire deposition real-time monitoring and control

Conferences Details

36 DED Laser Wire deposition real-time monitoring and control

This work presents a closed-loop regulation system for Wire-Laser Additive Manufacturing (DED-LW) developed within the COSMOS-A project (RAPID AIDDGA). The system ensures real-time control of the melting pool and clad height using two critical parameters: laser power and travel speed. Instead of relying on fixed laser power, the approach maintains a constant melt pool temperature. Simultaneously, the nozzle-to-part distance is monitored via image processing from a welding camera, enabling dynamic adjustment of travel speed. This dual regulation strategy significantly reduces thermal accumulation and geometric defects, improving part quality and process reliability. The system has enabled uninterrupted fabrication of titanium alloy (TA6V) parts over 60 cm in height, demonstrating enhanced process stability and metallurgical integrity.

Keywords: Wire-Laser Additive Manufacturing; Process Monitoring; Melt Pool Regulation; Real-time Control; Directed Energy Deposition

An event by Metal AMS – Metal Additive Manufacturing Synergy